Wholesale Baghouse dust collector

  • Baghouse dust collector
  • Baghouse dust collector
  • Baghouse dust collector
  • Baghouse dust collector
  • Baghouse dust collector
  • Baghouse dust collector
  • Baghouse dust collector
  • Baghouse dust collector
  • Baghouse dust collector
  • Baghouse dust collector
  • Baghouse dust collector

Baghouse dust collector

Baghouse dust collectors are dry-type dust removal devices suitable for capturing fine, dry, non-fibrous dust. Filter bags are made from woven filter cloth or non-woven felt, utilizing the filtration properties of fibrous fabrics to filter dust-laden gas. When dust-laden gas enters the baghouse, larger particles with higher specific gravity settle under gravity and fall into the hopper. Ash hopper. As the gas containing finer dust passes through the filter material, the dust particles are retained, purifying the gas. The baghouse dust collector primarily consists of an upper housing, middle housing, lower housing (ash hopper), pulse cleaning system, and ash discharge mechanism. It is widely used in flue gas treatment and dust collection systems for steel mills, foundries, power plants, and similar facilities. Applications also include asphalt concrete mixing, building materials, water and ceramics, lime, gypsum, and other production sites. It is also used for flue gas filtration in aluminum electrolysis, lead, tin, zinc, copper, and other rare metal smelting, as well as fine material recovery. Additionally, it serves liquid-solid separation and fine material recovery in chemical, coke, carbon black, dye, pharmaceutical, and plastic industries. Furthermore, it addresses dust control and purification collection in mining, grain processing, flour milling, electronics, and woodworking sectors.

Advantages:

It has high dust removal efficiency and can capture dust above 0.3nm, purifying dusty gas to 15mg/m³ or even lower.
There is are few auxiliary equipment, the investment is low, and the technical requirements are not as high as those of electrostatic precipitators.
It can capture dust that is difficult to recover by electrostatic precipitation, and can collect compounds such as nitrides and sulfides to a certain extent.
It has good adaptability to load changes, is especially suitable for capturing fine and dry dust, and the collected dry dust is easy to handle and recycle.
Bag filters have high safety when collecting dusty gas with explosion hazards or sparks.

There are many types of dust removal devices. According to the mechanism of collecting dust, they can be divided into four types: mechanical dust collectors, washing dust collectors, filtering dust collectors (bag dust collectors), and electrostatic precipitators.

The working principle of the pulse bag filter is to use a filter bag made of fiber-woven material to filter dust and purify the dust flow. If a certain degree of dust accumulates on the filter bag, compressed air in the form of pulses is used to clean the filter bag, thereby achieving the purpose of cleaning the filter bag. The pulse bag filter will enter the air inlet from the bottom of the box under the action of the suction fan, and the air enters the vacuum chamber in the box. Dust particles can be trapped on the outer wall of the filter bag, and then pass through the filter bag and then purifying the air through the exhaust port. Analyze the working principle of the pulse bag filter: As the dust particles increase, the resistance of the pulse bag filter on the surface of the pulse bag filter increases, which will gradually weaken the filtering capacity. When the resistance of the pulse bag filter reaches a certain time, ash cleaning treatment is required.

At this time, the pulse control instrument of the pulse bag filter sends out a signal at regular intervals, opens the electromagnetic pulse valves in sequence, and can quickly send the compressed air bag through the holes on the spray gun, so that the ejector ejects a high flow rate through the filter bag. In this way, the filter bag can expand rapidly, and after blowing, the filter bag will shrink sharply. Analyze the working principle of the pulse bag filter: Such expansion and contraction can ensure that the filter bag is in a good working state. Since the ash cleaning process is carried out in sequence without cutting off the dust-laden air, the dust removal capacity remains basically unchanged during the operation of the pulse bag filter.

Analysis of the working principle of the pulse bag filter by the dust collector skeleton: In order to meet the requirements of different working conditions, the pulse control instrument can adjust the pulse interval and pulse width of the pulse bag filter at will. If the dust removal bag finds that the equipment resistance exceeds the limited range and the outlet, and there is obvious dust, inspection and adjustment can be carried out according to these methods. We can use the fault elimination method: let it run and see if it is because there is too much dust on the filter bag or because of electromagnetic valve failure. When there is a valve failure, the solenoid valve and the control system can be inspected, and the pipes can be cleaned and dredged. The coverage form should be reasonably selected according to the distribution type of pollution sources, process equipment, production operation conditions, etc., so that both can effectively control dust without affecting workers' operation and equipment maintenance.

To minimize vibration and rigid connections in reciprocating equipment, reduce openings and gaps in the cover to ensure a tight and secure enclosure. Necessary access ports, maintenance doors, and inspection ports should be provided according to process requirements. These openings must be airtight, easy to install, and allow smooth opening and closing of components. Minimize the total open area. Opening positions should be located away from positive pressure zones of the housing and areas with high air velocity. Generally, the operating temperature of pulse jet baghouse dust collectors must exceed the acid dew point temperature by at least 25K to ensure safe operation of the dust bags. This primarily prevents condensation when operating temperatures fall below the dew point, which can generate liquid water. Liquid water accumulating on the surface of dust-laden filter bags can form a paste-like bag.

Installation Dimensions and Selection Criteria for Pulse Jet Baghouse Dust Collectors

Model Air Volume (m³/h) Equipment Overall Dimension Number of Bags Bag Specification Pulse Configuration
Inch/Piece/Bag
Fan Power (kw)
DMC-16 1000 760×760×3800 16 ∅133*2000 4 per 1 inch 2.2kw
DMC-24 2000 1060×750×4000 24 ∅133*2000 6per 1 inch 2.2kw
DMC-36 3000 1070×1070×4100 36 ∅133*2000 6per 1 inch 3kw
DMC-48 4000 1440×1070×4200 48 ∅133*2000 8per 1 inch 4kw
DMC-64 5000 1440×1440×4300 64 ∅133*2000 8per 1 inch 5.5kw
DMC-72 6000 1550×1440×4400 72 ∅133*2000 9per 1 inch 5.5kw
DMC-80 6000 1770×1440×4400 80 ∅133*2000 10per 1 inch 7.5kw
DMC-96 7000 2100×1440×4400 96 ∅133*2000 12per 1 inch 11kw
DMC-100 8000 1770×1770×4400 100 ∅133*2000 10per 1 inch 11kw
DMC-120 10000 2100×1770×4400 120 ∅133*2000 12per 1 inch 15kw
DMC-160 14000 2780×1770×4400 160 ∅133*2000 16per 1 inch 18.5kw
DMC-200 16000 3400×1770×4600 200 ∅133*2000 20per 1 inch 22kw

Note: Due to site constraints or transportation limitations, the number of ash hoppers in pulse jet baghouse dust collectors may vary, ranging from one to multiple units.
Discharge ports can be equipped with optional pneumatic valves, electric valves, or automatic unloaders.

 

Design Calculations for Pulse Jet Baghouse Dust Collectors

The design and selection of pulse jet baghouse dust collectors require the following technical parameters:

1. Characteristics of the dust-laden gas to be treated; determine the dust type
2. Determine the cleaning method
3. Filter media (material of the filter bags)
4. Filtration velocity
5. Airflow volume

Hangzhou Lvran Environmental Protection Group Co., Ltd.

  • 1000+

    Service unit customers

  • 2000+

    National Engineering Cases

Hangzhou Lvran Environmental Protection Group Co., Ltd. is a comprehensive waste gas treatment system engineering service provider and equipment manufacturer, integrating R&D, technical services, design, production, engineering installation, and after-sales service.

We are China Baghouse dust collector Suppliers and Wholesale Baghouse dust collector Exporter, Company. The Group is a national high-tech enterprise, a Zhejiang Province science and technology enterprise, a regional R&D center, and an AAA-rated credit unit. It holds over 30 utility model patents, numerous invention patents, and software copyrights. The Group has long-standing technical R&D collaborations with domestic universities and institutions, including the "Environmental Innovation R&D Center" established with Anhui University of Science and Technology and the "Plasma Energy and Environmental New Technology R&D Center" jointly developed with Zhejiang Sci-Tech University. The Group has established its own R&D and production base for in-depth technical collaboration. The Group possesses core VOC gas treatment technology, holds a Level 2 general contracting qualification for municipal public works construction, a safety production license, a Class B special design qualification for environmental pollution control in Zhejiang Province, unclassified labor service qualifications, and specialized contracting for special projects. The Group is certified to ISO9001 for international quality, ISO14001 for environmental management, and ISO45001 for occupational health and safety.

HONOR & CERTIFICATE

The following honors represent our brilliance. We win customers with high-quality products and win high praise from the market and all walks of life with good services.

  • A plate-type high electric field basic unit and reactor for preventing leakage along the surface
  • A reaction device for synthesising methanol using carbon dioxide and water and a method for synthesising methanol using carbon dioxide and water
  • Self-cleaning electrostatic precipitator
  • A corrosion-resistant high-pressure fan with wind direction adjustment function
  • An adjustable self-cleaning high-capacity fan
  • Combined catalytic gasification exhaust gas pre-treatment control system
  • Steam cleaning continuous electrostatic field exhaust gas purification and treatment system
  • Low temperature plasma UV photolysis exhaust gas purification equipment system
  • Trademark registration certificate
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